How to Troubleshoot Machinery

The breakdown of a machine is efficient for construction schedules. They are also stressful for operators, aggravating for supervisors, and a pain for the whole construction team, depending on those machines.

Operation loss of just one machine may bring a project to a standstill. It will remain this way until replacement or repairs happens.

Common Causes

Without a solid preventive maintenance plan in place backed by the latest inspection machine software, your machine is likely to fail. However, even the best project manager may need help to catch everything.

Plus, it doesn’t really matter how well you maintain machines. They are still going to fail. But as a project manager, you may reduce the risks of operator errors. These can be through ongoing refreshers and training. Though the risks of operator errors will always be there. Other common causes may include the following:

  • Over-maintenance
  • Random bad luck

The Importance of Troubleshooting

According to Kor Pak experts, understanding some maintenance techniques of troubleshooting and using the best practices are important.

This is because breakdowns may cost manufacturers a lot of cash in various areas, including customer complaints, downtime, incorrect repair, and wasted labor.

Troubleshooting Steps

Mechanical systems comprise a simple mechanism to create complex equipment. Much simpler mechanical systems include axles, wheels, screws, pulleys, and levels, to name a few. On the other hand, complex machines are fans, valves, and pumps.

Machinery failure is likely to happen in mechanical systems, be it in a complex or simple machine. Failure of a machine may lead to business interruption. And troubleshooting the machine could be the only way to find the cause of the issue and correct it.

The troubleshooting process will require you to involve a reliable technician. The technician must have skills like understanding everyone’s interests and a better understanding of the system to troubleshoot. These skills help technicians troubleshoot machinery failure through the following steps:

1. Define the Issue

This involves knowing what kind of a problem it is as well as defining it properly. When defining a problem, a technician will need to know what they’re up against, including the possible causes.

Some machines have built-in ways that let technicians the cause of a problem. For instance, red lights flash, and alarms may sound. All these signals will help a technician solve the problem.

2. Use all the Available Sources

One of the first important resources you will have is your co-workers. They might have repaired such issues before.

Another resource is the equipment’s documents. These may include pneumatic schematics, parts lists, operating instructions, and electrical schematics.

3. Test and Repair

Testing a machine can be risky. The electrical flow of energy in most circuits could be enough to kill or injure. So ensure you follow the company’s safety procedures, rules, and precautions when troubleshooting.

The Takeaway!

The best thing you may do for all your machines is to have a regular lubrication, cleaning, and inspection schedule. You may prevent a lot of machine issues by keeping up with this schedule. But in the case of a breakdown, look for a reliable technician to repair it on your behalf.

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